At One Place

M5×0.8 thread

M5×0.8 tap drill
4.2 mm
Clearance hole 5.3 mm · 8 mm hex

M5×0.8 is a coarse metric thread with a 5 mm (0.197") major diameter and 0.8 mm pitch. Tap it with a 4.2 mm drill; drill 5.3 mm to pass a bolt through.

The numbers

Designation
M5×0.8
Major diameter
5 mm / 0.197"
Minor diameter
4.134 mm
Pitch
0.8 mm pitch
Tap drill (75% thread)
4.2 mm — 4.2 mm
Clearance hole (close fit)
5.3 mm / 0.209"
Hex across flats
8 mm

How to measure what you have

  1. Measure across the thread crests with calipers. A used M5×0.8 reads a little under 5 mm — the crests are truncated by the standard, then worn and plated, so anything from about 4.6 mm up is consistent with this size.
  2. Measure the pitch: put a rule against the threads and count the distance over ten crests, then divide by ten. This one should give 0.8 mm.
  3. A thread pitch gauge settles it in seconds and costs very little. Guessing between a coarse and a fine thread of the same diameter is the usual way a thread gets stripped.

Tightening torque

Typical torque
5–6.8 N·m
3.7–5.0 lb·ft

Plain steel property class 8.8 or SAE grade 5, dry threads, tightened to about 65% of yield. Lubricated threads reach the same preload at 20-30% less torque. Where the manufacturer publishes a figure — spark plugs, wheel nuts, cylinder heads — use theirs.

Where this size turns up

  • Bicycle bottle cage bosses
  • Bicycle disc rotor bolts and stem face-plate bolts
  • T-slot nuts in 2020 aluminium extrusion
  • VESA 200×200 monitor and TV mounts

Common questions

What size drill for an M5×0.8 tap?
4.2 mm (4.2 mm), which gives about 75% thread engagement.
What clearance hole for M5×0.8?
5.3 mm for a close fit — enough to pass the bolt without slop.
What spanner fits M5×0.8?
8 mm across the flats on a standard hex head.

Related pages

Sources

  1. Official vendor product documentation — At One Place
  2. Typical range compiled from manufacturer specifications — At One Place

How these figures are compiled and checked